Charging

Containment when charging potent compounds to reactors, mills and IBC's potent compound is a common issue; ACE have extensive experience in providing many such solutions in the low nanogram /m³ containment range.

Working alongside end users and consultants ACE have developed a simple cost effective ergonomically designed negative pressure unit, for charging from ported bags, along with the more familiar designs which incorporate multi-chamber units and drum tipping devices.

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CHARGING CONTAINMENT SYSTEM

A single chamber Isolator with a Locally Controlled Environment (LCE) system consisting of a remote exhaust fan, HEPA filters locally on inlet and chamber exhaust, HEPA filters in the Air handling unit. The unit is fabricated from C22 Hastelloy, with the trolley and fan box out of 316 stainless steel. The fabrication is fully welded crack and crevice free to provide a smooth internal finish.

The device is designed specifically for the charging of material into a reactor through the charge chute in the base, the unit is designed to work under negative pressure. The main chamber is furnished with a vision panel complete with glove ports. The rear of the chamber also contains a vision panel to provide additional illumination inside the chamber.
Reactor Charging Isolators

Charging Isolator
Charging Isolator

FLOOR MOUNTED CHARGE STATION

The floor mounted charging station is designed to provide localised containment during the charging of materials from drums to a vessel on the floor below. The assembly consists of a LAF hood with integral drum lifter to allow a drum of up to 100kg to be lifted & tilted for charging. The unit has been designed in such a way to operate pneumatically with no electrical equipment, thereby suitable for a hazardous environment. Air is exhausted from the charge booth into the extraction system.

Floor Mounted
Floor Mounted

HATCH MOUNTED CHARGE STATION

The Hatch Mounted Charging Station has been designed to provide localised containment during the charging of materials from drums to a vessel on the floor below. The assembly consists of a LAF hood with integral drum lifter to allow a drum up to 70kg to be lifted & tilted for charging. The unit is designed in such a way to operate pneumatically with no electrical equipment, thereby suitable for a hazardous environment. Air is exhausted from the charge booth into the extraction system.

Hatch Mounted
Hatch Mounted

REACTOR CHARGING Isolator

The Reactor Charging Isolator is a single chamber device fixed in place via spool piece connection to the reactor charging nozzle.

The charging Isolator has a Locally Controlled Environment (LCE) consisting of a HEPA filtered Nitrogen inlet and exhaust. Extraction from the Isolator is achieved by the buildings main extract system connected to the exhaust port of the Isolator.

The Isolator is fabricated from 316L stainless steel, which is fully welded, crack and crevice free, then polished inside and out to give a smooth finish. The unit is mounted on a hollow section support frame.

This Isolator functions under negative pressure and was designed specifically for charging a reactor with product. The reactor is charged via a dispensing chute in the base of the Isolator.

The device is also furnished with a Rapid Transfer Port to the side of the Isolator for the transfer of material, maintenance and cleaning equipment.

Reactor Charging
Reactor Charging